The Benefits of Aerospace Kitting

What is Aerospace Kitting?

Aerospace kitting is a streamlined approach to organizing and delivering parts, hardware, and tools to optimize efficiency, accuracy, and workflow during maintenance, repair, and assembly processes. Rather than pulling individual components from multiple sources, risking delays due to long lead times and human error, kitting consolidates all necessary items into a single, ready-to-use package with one part number.

Our Phase Maintenance Kits are designed for discrete issuance, meaning each kit contains precisely the number of parts required for the job, no more, no less. If a zone calls for six washers, you receive precisely six, eliminating excess inventory and the hassle of managing leftover parts. By ensuring technicians receive only what’s needed, our kits reduce waste, free up storage space, and prevent misplaced or misused components. This approach streamlines maintenance operations and enhances efficiency and accuracy, allowing aircraft to return to service faster.

Key Benefits of Aerospace Kitting

Improved Efficiency & Reduced Downtime

Phase Maintenance Kits significantly improve efficiency and reduce aircraft downtime by providing all necessary components in a single, well-organized package. Each kit consolidates 175 different part numbers into one streamlined order, meaning the customer only needs to request a single part number to receive everything required for maintenance. By eliminating the time spent sourcing individual parts, maintenance crews can focus entirely on their work rather than searching for missing components or waiting for shipments. With every required part pre-selected and ready to use, these kits ensure that maintenance teams have what they need when they need it, preventing delays and streamlining the entire maintenance process. This optimized approach keeps aircraft in service longer, reduces operational disruptions, and enhances overall productivity.

Enhanced Quality Control

Phase Maintenance Kits enhance quality by reducing the risks of missing or incorrect parts. By consolidating all required components into a single kit, the likelihood of extra or missing parts is significantly reduced, which ensures a smoother and more efficient maintenance process. Each kit undergoes rigorous checks for accuracy, guaranteeing that every component is accounted for before reaching the maintenance team. This meticulous approach ensures consistency while reducing errors and enhancing the overall quality of aircraft servicing.

Inventory Management

Phase Maintenance Kits help manage inventory effectively by bundling all required parts into a single, color-coded package, making locating and deploying necessary components easier. This approach supports lean inventory management by reducing excess stock and minimizing waste, ensuring that only the essential parts are on hand when needed. Additionally, by pre-planning and incorporating long-lead items into each kit, customers can avoid delays and keep maintenance schedules on track, improving operational efficiency and readiness.

Cost Savings & Waste Reduction

Investing in Phase Maintenance Kits results in significant cost savings by streamlining procurement, minimizing waste, and reducing labor expenses. This solution simplifies the sourcing process by consolidating all necessary components into a single kit, reducing procurement and administrative costs associated with managing multiple suppliers and purchase orders. Additionally, precise part allocation within each kit minimizes waste, ensuring that only the required components are provided, effectively eliminating unnecessary surplus.

By eliminating the need to stockpile large quantities of individual parts, our kits also improve cash flow, allowing you to allocate resources more effectively instead of tying up capital in excess inventory. With all parts readily available and organized, technicians spend less time searching for materials, leading to lower labor costs and faster assembly times. This efficiency translates into tangible savings while improving workflow and reducing downtime.

How Our Maintenance Kits Deliver Value

With nearly two decades of experience, our company has perfected the art of developing custom kitting solutions that streamline maintenance and improve operational efficiency. Our precision manufacturing and supply chain management expertise allows us to create tailored kits that meet each customer’s unique demands. Our kits are designed to provide everything needed in one organized package, ensuring accuracy, efficiency, and reduced downtime.

Beyond just the parts themselves, our customers must also consider the manpower required to source, negotiate, purchase, stock, and manage hundreds of individual components in their warehouses. Every part ordered separately adds to the administrative burden, from procurement to inventory management to handling and distribution. Our kitting solutions eliminate these inefficiencies by consolidating everything into a single package, reducing the workload on purchasing teams and warehouse staff while ensuring that maintenance crews receive precisely what they need, nothing more. By working closely with our customers, we design each kit to align with specific maintenance requirements, delivering maximum value and supporting seamless maintenance operations.

Real-World Impact: Kitting in Action

The benefits of our phase maintenance kits aren’t just theoretical; they deliver measurable results in real-world applications. One government entity we support previously faced lead times of up to 250 days for their maintenance kits, causing significant delays in operations and aircraft availability. Since we became their supplier, that wait time has been reduced to 30-45 days. By streamlining sourcing, packaging, and logistics, our kits ensure critical components arrive when needed, drastically improving readiness and efficiency.

Beyond faster turnaround times, the U.S. government is conducting cost-benefit studies demonstrating how our kitting solutions deliver substantial cost savings. These studies reveal that by reducing procurement overhead, minimizing waste, and improving maintenance efficiency, our kits help agencies lower overall sustainment costs while enhancing operational effectiveness. This real-world success highlights how our kitting solutions optimize maintenance processes and strengthen mission readiness by reducing downtime, improving resource allocation, and keeping operations running smoothly.

Re:Build Cutting Dynamics Should Be Your Aerospace Kitting Partner

Our aerospace kitting solutions are a game-changer for aerospace maintenance, providing a streamlined approach that enhances efficiency, quality control, inventory management, and cost savings. By eliminating sourcing delays, reducing waste, and ensuring that every necessary component is readily available, these kits help keep operations running smoothly. Unlike third-party logistics providers, we are an aerospace manufacturer with deep expertise in the complexities of aerospace components, materials, and compliance requirements. This means we understand the critical tolerances, certifications, and performance demands in every part we supply, ensuring our kits meet the highest industry standards.

With extensive experience working with both commercial and government entities worldwide, we have a proven track record of delivering high-quality aerospace solutions at scale. Our AS9100 certification reflects our commitment to quality and continuous improvement, ensuring that every kit we produce meets the stringent requirements of the aerospace industry. Additionally, we have been approved by most major OEMs for self-release, allowing us to ship parts directly to the production line or maintenance facility without additional inspections, further streamlining the supply chain.

Our expertise in custom kitting solutions has already proven its value in reducing lead times and improving readiness for our customers. By leveraging our deep industry knowledge, rigorous quality standards, and extensive experience, we provide kitting solutions that optimize maintenance workflows, minimize downtime, and keep your operations running at peak efficiency. Whether you’re looking to simplify procurement, improve inventory control, or enhance operational readiness, our tailored phase maintenance kits deliver the reliability and performance you need to stay ahead. Contact our team today to discuss your needs.