Thermoplastic Composites

Lightweight, High-Performance Solutions for Aerospace

Re:Build Cutting Dynamics delivers advanced thermoplastic composite components for aerospace, defense, and high-performance industrial applications. With over 40 years of manufacturing experience, we produce complex, lightweight parts that meet the demanding requirements of mission-critical programs. We work closely with customers from design through production, offering engineering support, material flexibility, and the quality standards required by the industry’s most demanding applications.

Equipment Capabilities

Our thermoplastic composite operations are anchored by advanced hydraulic presses designed for high-performance forming. Both presses feature precision heating capabilities and are supported by robotic trimming stations, consolidation machines, and continuous compression molding systems.

Large-Format Press
  • Tonnage: Up to 600 tons
  • Formed Part Area: Up to 48″ x 72″
  • Heating capability with multiple zones
  • Ideal for large structural components and assemblies
Mid-Size Press
  • Tonnage: Up to 200 tons
  • Formed Part Area: Up to 28″ x 60″
  • Heating capability with multiple zones
  • Optimal for precision components and complex geometries
Supporting Equipment
  • Dual-pallet robotic trimming systems for automated finishing
  • Continuous compression consolidation machines (up to 24″ width, 250 tons)
  • Plasma surface treatment systems
  • Precision wet cutting saws

Manufacturing Processes

Supported Materials

We work with a comprehensive range of high-performance thermoplastic composite materials tailored to aerospace and defense applications. Each material system offers distinct advantages in strength, weight, temperature resistance, and chemical compatibility, allowing us to match the right material to your application’s performance requirements.

Carbon Fiber Reinforced
  • PPS (Polyphenylene Sulfide)
  • PEKK (Polyetherketoneketone)
  • PEEK (Polyetheretherketone)
  • PEI (Polyetherimide)
  • LMPAEK (Low Melt Polyaryletherketone)
Glass Fiber Reinforced
  • PPS (Polyphenylene Sulfide)
  • PEKK (Polyetherketoneketone)
  • PEEK (Polyetheretherketone)
  • PEI (Polyetherimide)

Let’s Connect!

Our team is ready to help you evaluate materials, refine designs, and bring your program to reality. Contact us today to discuss your requirements. Contact us today to get started!